ECO IN BLOWING

We listen to the voice of others and seek for solutions that will increase the ecological aspect of devices for the manufacture of plastic products, aimed at minimising the material and energy consumption and the use of processes eliminating excessive threats to the environment.

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LOW ENERGY CONSUMPTION

CLEAN PRODUCTION PROCESSES

BETTER PERFORMANCE

OIL-FREE SOLUTION

QUIET WORK

1.WHOLE MACHINE

 

Fully electric blow molding machine

  • the main movements of the machine are performed by B&R (Austria) digital servo motors,

Eco-friendly drives

  • no oil leaks – clean work (important in the food and pharmaceutical industry),
    no need to dispose of oil, filters etc., quiet machine operation.

Energy efficiency

  • efficiency of the servo motor ~ 98% hydraulic pump from 60 to 80%,
  • the servo motor only uses energy when it is moving (most frequently, it does not use energy
    most of the cycle time).
  • no oil cooling (generating high consumption and wasting electricity) required.

Reliability

  • simple structure of the servo motor – few components compared to complex hydraulic
    systems.
  • precision, repeatability and speed independent of temperature (unlike hydraulic drives
    in which the temperature, destruction and contamination of the oil and filters has a large impact on
    the operation of drives.

Diagnostics

  • each machine equipped with a system enabling communication between the machine and the service.
  • easy diagnostics of the control and digital servo drives (remote via the Internet).
  • statistics – calendar of daily production reports with performance, downtime, failures log.
2. CLOSING MACHINE
  • electric drive (servo motor),
  • high dynamics,
  • full motion control,
    wide range of mold pitch – over 500 mm,
    low electric energy consumption (the engine of the closing machine operates using electric
    energy only for ~0.8 second during 1 whole cycle),
3. CARRIAGE TRAVEL
  • electric drive (servo motor),
  • high dynamics and work culture,
  • precise positioning under the head and blow with an accuracy of 0.1 mm controlled from the operator panel
4. EXTRUDER PLATFORM
  • automatic lifting and lowering of the extruder controlled from the operator panel
5. BLOWING SYSTEM
  • electric drive (servo motor),
  • high dynamics and work culture,
  • precise regulation of speed, shift and pressure of the blowing mandrels,
6. PARISON CONTROL
  • electric drive (servo motor),
  • high dynamics, accuracy and repeatability of operation,
7. CONTROL OF BLOW MOLDING MACHINE
  • all the control is made only of automation components of a reputable Austrian company,
    B&R, ensuring full compatibility,
  • all control components are connected via the communication network PowerLink and x2x
    (automatic identification of faults with an indication of a specific malfunctioning control
    element),
  • open proprietary Era-Tech control enabling its flexible adaptation to individual needs of
    customers,
8. INTEGRATION
  • the blow molding machine is adapted to work with manipulators, leak testing systems, preparation of dosing and feeding of raw materials, conveyors and a in-mold labelling system IML (or EML – for blow molding machines).